Effect of transient thermal flame treatment on flux cored arc welding (FCAW) Al5083 on impact resistance and distortion
Abstract
This study analyzes the effect of Transient Thermal Flame (TTF) heating temperature on impact energy and distortion in Flux Cored Arc Welding (FCAW) of Aluminum 5083 material. Impact testing was conducted at four heating temperature variations: 36°C (without heating), 75°C, 100°C, and 125°C. The results indicate that impact energy reached its peak at 75°C, with a value of 0.2714 Joule/mm², before decreasing at higher temperatures. Distortion testing showed that without heat treatment, distortion was relatively high at 11.53 mm. Applying TTF at 100°C successfully reduced distortion to 2.54 mm, the lowest recorded in this study. However, increasing the temperature to 125°C caused distortion to rise again to 4.31 mm, indicating that suboptimal heat distribution can worsen material deformation. These findings confirm that TTF heating temperature significantly affects the toughness and distortion of Aluminum 5083, with 100°C being the optimal condition to minimize distortion.
References
Ayadi, S., & Hadji, A. (2021). Effect of Chemical Composition and Heat Treatments on the Microstructure and Wear Behavior of Manganese Steel. International Journal of Metalcasting, 15(2), 510–519. https://doi.org/10.1007/s40962-020-00479-2
El-Sayed, M. M., Shash, A. Y., Abd-Rabou, M., & ElSherbiny, M. G. (2021). Welding and processing of metallic materials by using friction stir technique: A review. Journal of Advanced Joining Processes, 3(March), 100059. https://doi.org/10.1016/j.jajp.2021.100059
Filho, F. C. G., & Monteiro, S. N. (2020). Welding joints in high entropy alloys: A short-review on recent trends. Materials, 13(6). https://doi.org/10.3390/ma13061411
Guo, S. Q., Xu, W. L., Yuan, H., Gu, W. H., & Tian, X. T. (2005). Numerical Simulation of Distortion Control by Static Thermal Tensioning in Welding of Thin Aluminum Alloy Plates. Materials Science Forum, 475–479, 3263–3266. https://doi.org/10.4028/www.scientific.net/MSF.475-479.3263
Habibi, M. L., & Ilman, M. N. (2019). Studi Metode Static Termal Tensioning (Stt) Untuk Meminimalkan Distorsi Las Mig Aluminium Aa5083 Dan Pengaruhnya Terhadap Sifat Mekanis. Studi Metode Static Termal Tensioning (Stt) Untuk Meminimalkan Distorsi Las Mig Aluminium Aa5083 Dan Pengaruhnya Terhadap Sifat Mekanis, 924.
Ilman, M. N., Kusmono, Muslih, M. R., Triwibowo, N. A., & Sehono. (2022). Enhanced fatigue performance of tandem MIG 5083 aluminium alloy weld joints by heat sink and static thermal tensioning. International Journal of Lightweight Materials and Manufacture, 5(4), 440–452. https://doi.org/10.1016/j.ijlmm.2022.05.003
N, S., . J., M.N., I., & P.T., I. (2017). Minimizing Distortion by Transient Thermal Tensioning and Its Effect on Fatigue Crack Growth Behavior of Flux Cored Arc Steel Weld Joints. International Journal of Engineering and Technology, 9(2), 378–385. https://doi.org/10.21817/ijet/2017/v9i1/170902316
Patti, T. S., Dasira, A., Prawira, M. Z., Putra, A. P., Studi, P., Perkapalan, T., Saintek, F., & Karimun, U. (2024). PENGARUH HEATING TORCH TERHADAP TEMPERATURE DARI PERMUKAAN PLAT TEBAL 8 mm GRADE AH36 DENGAN PLAT 16 mm GRADE AH36. 6(1), 34–41.
Pietzsch, R., Brzoza, M., Kaymak, Y., Specht, E., & Bertram, A. (2007). Simulation of the Distortion of Long Steel Profiles During Cooling. Journal of Applied Mechanics, 74(3), 427–437. https://doi.org/10.1115/1.2338050
Pipit Muliyah, Dyah Aminatun, Sukma Septian Nasution, Tommy Hastomo, Setiana Sri Wahyuni Sitepu, T. (2020). 済無No Title No Title No Title. Journal GEEJ, 7(2), 7–30.
Priezjev, N. V. (2019). Atomistic modeling of heat treatment processes for tuning the mechanical properties of disordered solids. Journal of Non-Crystalline Solids, 518, 128–133. https://doi.org/10.1016/j.jnoncrysol.2019.03.031
Subeki, N. (2009). Optimalisasi Penggunaan Heat Input Pada Pengelasan Pipa Spiral Untuk Meningkatkan Kekuatan Sambungan. Jurnal Teknik Industri, 10(2), 180–185.
Subeki, N., Jamasri, Ilman, M. N., & Iswanto, P. T. (2016). The Influence of Preheat on Distortion and Fatigue Crack Propagation Rate of FCAW Weld in A 36 Steel Structure. Applied Mechanics and Materials, 842, 83–91. https://doi.org/10.4028/www.scientific.net/amm.842.83
Subeki, N., Setiawan, A., Kurniawati, D., Malang, U. M., Kontak, M., & Raya Tlogomas, J. (2019). Penurunan Distorsi Pada Pengelasan Tig Dengan Penambahan Parameter Transient Thermal Tensioning (Ttt). Sentra, 2527–6050.
Subeki, N., Soegiharto, A. F. H., & Abqary, M. I. K. (2022). Effect of transient flame static tensioning method on distortion and mechanical properties of aluminum A5083 with MIG welding. AIP Conference Proceedings, 2453. https://doi.org/10.1063/5.0094938
Świerczyńska, A., Varbai, B., Pandey, C., & Fydrych, D. (2024). Exploring the trends in flux-cored arc welding: scientometric analysis approach. International Journal of Advanced Manufacturing Technology, 130(1–2), 87–110. https://doi.org/10.1007/s00170-023-12682-6
Wibowo, H., Surahmanto, F., & Ilman, M. N. (2023). Identifying the Influence of Transient Thermal Tensioning Treatments on Minimizing Distortion and Improving Fatigue Behavior of Steel Welded. Eastern-European Journal of Enterprise Technologies, 4(12(124)), 37–46. https://doi.org/10.15587/1729-4061.2023.285192
Yu, D., & Chen, Z. (2021). Theoretical analysis on the transient ignition of a premixed expanding flame in a quiescent mixture. Journal of Fluid Mechanics, 924, 1–35. https://doi.org/10.1017/jfm.2021.633
Zhao, D., Bezgans, Y., Vdonin, N., & Du, W. (2021). The use of TOPSIS-based-desirability function approach to optimize the balances among mechanical performances, energy consumption, and production efficiency of the arc welding process. International Journal of Advanced Manufacturing Technology, 112(11–12), 3545–3559. https://doi.org/10.1007/s00170-021-06601-w
طه عبد الله, عبد الحكيم بن مسكين, & محمد المدني. (2022). The Effect of Quenching Media on the Hardness of Low Carbon Steel. Journal of Pure & Applied Sciences, 21(4), 199–205. https://doi.org/10.51984/jopas.v21i4.2152
